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IMG Series- Gantry Moving Monoblock

IRUS make CNC Gantry Vertical Machining Center (VMC)

IRUS make CNC Gantry Vertical Machining Center (VMC) is a high-precision, heavy-duty machine designed for large-scale and complex machining applications. This type of machining center features a Gantry-Style Structure, where the bridge or beam moves along the worktable, allowing for greater stability, precision, and load-bearing capacity. It is widely used in industries such as Aerospace, Automotive, Mold and Die manufacturing, Energy, and Heavy Engineering.

Key Features

Gantry-Style Structure

  • Provides rigidity and stability, reducing vibrations and improving machining accuracy.
  • Allows for large workpieces to be machined with precision.

 High-Speed and High-Torque Spindle

  • Equipped with a powerful spindle that offers high-speed cutting and deep milling capabilities.
  • Supports various spindle speeds (e.g., 6000-24000 RPM), making it suitable for different materials like aluminum, steel, titanium, and composites.

 Multi-Axis Capability (3-Axis, 4-Axis, and 5-Axis Options)

  • Enables complex contour machining with simultaneous multi-axis movements.
  • Ideal for aerospace parts, molds, and intricate components requiring precision in multiple dimensions.

 Large Worktable & High Load Capacity

  • Offers generous worktable dimensions to accommodate large parts.
  • High load-bearing capacity for machining heavy components without compromising stability.

 Advanced CNC Controller & Automation

  • Integrated CNC control system (such as FANUC, Siemens, or Heidenhain) for accurate and efficient programming.
  • Features real-time monitoring, adaptive control, and automation capabilities.

 Precision Linear Guideways & Ballscrews

  • High-precision linear guideways ensure smooth motion and increased tool life.
  • Preloaded ballscrews minimize thermal expansion and maintain tight tolerances.

 High-Speed Tool Changer (ATC)

  • Automatic Tool Changer (ATC) enhances productivity by enabling quick tool changes.
  • Reduces downtime and improves workflow efficiency.

 Coolant & Chip Management System

  • Efficient coolant systems keep the cutting zone clean and enhance tool longevity.
  • Chip conveyor & filtration ensure smooth operation and easy maintenance.

Benefits:

  • High Precision & Accuracy: The rigid gantry structure combined with advanced CNC controls ensures superior machining accuracy.
  • Increased Productivity: Multi-axis capability and high-speed machining reduce cycle times and boost efficiency.
  • Cost-Effective Manufacturing: Minimizes rework and scrap, reducing material waste and overall production costs.
  • Versatility in Applications: Suitable for mold making, aerospace parts, energy sector components, heavy industrial machinery, and precision engineering.
  • Enhanced Tool Life & Lower Maintenance: Precision guideways and automatic lubrication systems extend machine and tool lifespan.
  • Capable of Handling Large & Heavy Workpieces: Ideal for industries requiring large-scale and high-precision machining.

Applications :

  • Aerospace Components (wing spars, engine parts)
  • Automotive Parts (chassis, die molds)
  • Mold & Die Manufacturing
  • Energy Industry (Wind, Oil & Gas, Nuclear)
  • Shipbuilding & Railways
  • Defence & Heavy Engineering

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IMG Series- Gantry Moving Monoblock

Specification

Items

Unit

IMG  1200

IMG 1600

IMG 2200

IMG 3200

Work Table & Travel

mm x mm

1400x 1200/1600/2200/3200

1800x 1600/2200/3200

2400x 2200/3200/4200/6200

3400x 1600/3200/4200/6200

Travel - X

mm

500

600

800

1000

Travel - Y

mm x mm

400 / 500

500 / 500

600 / 550

800 / 600

Travel - Z

mm

700 (850)

700(850)

850(1000)

850(1000)

T- Slot

No. x width

7x22x160

Maxi. Load on Table

Kg

4000

5000

6000

8000

Face to Table Top

mm

150-850(1000)

150-850(1000)

150-1000

150-1000(1000)

Feed

 

 

 

 

 

Rapid  (X/Y/Z)

m/min

30/20/20

20/20/20

20/20/20

20/20/20

Feed (X/Y/Z)

m/min

10

10

10

10

Guideway (X/Y/Z)

                        

Linear Roller Guideways

Spindle

 

 

 

 

 

Spindle Taper / Range

RPM

BT 40 (50) /9000/6000

BT 40 (50) /9000/6000

Spindle Power

Kw

11/15

15/18.5

15/18.5

15/18.5

Axis Motor (X/Y/Z)

Kw

4 / 3 / 5

Accuracy

 

 

Positioning  (X/Y/Z)

mm

+ 0.005/300

Repeatability (X/Y/Z)

mm

+ 0.005/300

Tool Storage Capacity

 

20 / 24 / 40

CNC Controller

 

Mitsubishi / Fanuc / Siemens

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